๐ ๏ธ MAKER GUIDEJul 29, 2026โขโฑ๏ธ 3 min readโข๐ณ๐ต Tested in Nepal
Automatic Overhead Water Tank Controller with Dry-Run Protection
Solve roof tank overflows and prevent water pump motor burnout during dry municipal Khanepani supply in Nepali homes using parts from Ghumti Pasal.
๐ ๏ธ BILL OF MATERIALS (BOM)
Required Hardware & Component Checklist
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Estimated Total (5/5 items):
NPRย 2,340
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NPRย 750
NPRย 800
(NPRย 400 ea)
NPRย 150
NPRย 40
NPRย 600
Automatic Overhead Water Tank Controller with Dry-Run Protection
Educational Notes
This project is designed to be accessible to students from Class 4 to Masters level, with complexity scalable to match different age groups and skill levels.
Learning Objectives:
- Understand basic electronics and circuitry principles
- Learn sensor applications and data collection techniques
- Develop problem-solving skills through hands-on building and troubleshooting
- Apply programming concepts to control hardware and process data
- Connect projects to real-world Nepalese contexts and challenges
Adaptability:
- For younger students (Class 4-8): Focus on assembling pre-built circuits, observing results, and understanding basic concepts
- For intermediate students (Class 9-12): Modify code, experiment with parameters, and explore underlying principles
- For advanced students (Undergraduate/Masters): Optimize designs, add features, conduct research extensions, and analyze performance
Safety Note: Always supervise younger students when working with electricity, heat, or moving parts.
Automate household water pumping across underground sumps and rooftop storage.
Hardware Bill of Materials:
- Microcontroller: Arduino Nano V3.0 Solderless
- Level Sensors: 2x FS-28 Liquid Water Level Sensor Float Switch 220V
- Relay: 12V 30A Relay
- Alarm: Active Buzzer (5V)
- Internal Supply: HLK-PM01 AC-DC 220V to 5V mini power supply module
Circuit Pinout & Wiring Connections:
| Sensor / Module Pin | Arduino Nano Pin | Function / Description |
|---|---|---|
| Overhead Float Switch (FS-28) | Pin D4 (INPUT_PULLUP) | Overhead Tank Full Indicator |
| Underground Float Switch (FS-28) | Pin D5 (INPUT_PULLUP) | Sump Adequate Water Indicator |
| 12V 30A Relay IN | Pin D8 | Pump Motor Power Contactor Trigger |
| Active Buzzer (+) | Pin D9 | Dry Run Audible Warning Siren |
| HLK-PM01 AC Input | 220V AC Grid Live & Neutral | Mains AC Power |
| HLK-PM01 DC Output (+5V/GND) | Arduino 5V & GND | Regulated Low-Voltage DC Bus |
Firmware Source Code (Arduino Uno C++)
#include <Wire.h>
#include <EEPROM.h>
// L298N Motor Driver Pin Connections
const int ENA = 5;
const int IN1 = 18;
const int IN2 = 19;
const int IN3 = 21;
const int IN4 = 22;
const int ENB = 23;
void setup() {
Serial.begin(9600);
pinMode(ENA, OUTPUT);
pinMode(ENB, OUTPUT);
pinMode(IN1, OUTPUT);
pinMode(IN2, OUTPUT);
pinMode(IN3, OUTPUT);
pinMode(IN4, OUTPUT);
Serial.println("Robotic Chassis & Motor Driver Controller Active.");
}
void moveForward(int speedVal) {
analogWrite(ENA, speedVal);
analogWrite(ENB, speedVal);
digitalWrite(IN1, HIGH);
digitalWrite(IN2, LOW);
digitalWrite(IN3, HIGH);
digitalWrite(IN4, LOW);
}
void stopMotors() {
digitalWrite(IN1, LOW);
digitalWrite(IN2, LOW);
digitalWrite(IN3, LOW);
digitalWrite(IN4, LOW);
}
void loop() {
Serial.println("Executing Autonomous Drive Routine Forward...");
moveForward(200);
delay(3000);
Serial.println("Stopping Motors...");
stopMotors();
delay(2000);
}
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